There's an issue with the clutch lever, which might impact riding safety.

Kawasaki Motors USA is issuing a voluntary safety recall on certain 2024 Ninja 500 and Z500 The models in question are impacted by a clutch problem that affects a particular batch of these motorcycles. In the problematic series of bicycles, the clutch release shaft might not have been correctly welded, potentially leading to its fracture during use. Should this occur, the clutch might remain activated even when the rider intends otherwise, consequently rendering the motorcycle immobile. This situation poses an evident hazard, escalating the likelihood of accidents.

Around 3,742 motorcycles might be impacted, constituting roughly one percent of the total based on Kawasaki’s data. These motorcycles were produced from January 22, 2024 to February 6, 2024.

Regarding the models impacted, it encompasses various versions of the 2024 Kawasaki Ninja 500 and Z500 series. Below is the complete list.

• 2024 Kawasaki Z500 ABS
• 2024 Kawasaki Z500 SE with ABS
• 2024 Kawasaki Ninja 500 with ABS
• 2024 Kawasaki Ninja 500 KRT Edition
• 2024 Kawasaki Ninja 500 KRT Edition with SE Package and ABS
• 2024 Kawasaki Ninja 500 SE 40th Anniversary Edition with ABS

In May 2024, Kawasaki Motors Limited (referred to hereafter as KML), which is also the parent firm of Kawasaki Motors USA, initiated an inquiry into certain reported issues. During their probe, they found out that the supplier for the clutch release shaft might have inadvertently utilized ‘test components’ sourced from just one particular welding machine on motorcycles intended for regular use within this period. Following additional examination and verification of these circumstances, KML opted to issue a recall .

On March 20, 2025, Kawasaki Motors USA intends to inform its dealership network regarding this matter. Registered owners of the problematic motorcycles will receive notification letters from Kawasaki starting March 24, 2025. Additionally, Kawasaki has directed dealerships to halt the sales and deliveries of these bikes until they undergo the necessary recall repairs.

Regarding the details of the recall repair, authorized Kawasaki dealers will replace the clutch release shaft free of charge for customers. The recall reference number provided by Kawasaki for this initiative is MC25-04. Customers can reach out to Kawasaki Customer Service at 1-866-802-9381 for further assistance.

Moreover, owners can reach out to the U.S. National Highway Traffic Safety Administration's Vehicle Safety Hotline by calling 1-888-327-4236 (TTY 888-275-9171) or by visiting their website. www.nhtsa.gov .

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